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SOFT-SHIELD® 5000 Low Closure Force EMI Strip Gaskets - Square Strips
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Item # 82-122-74022
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Item # 82-122-74022, SOFT-SHIELD® 5000 Low Closure Force EMI Strip Gaskets - Square Strips
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SOFT-SHIELD 5000 Series EMI gaskets are designed to meet the stringent shielding and mechanical performance requirements of today’s commercial electronic enclosures, medical electronics, factory automation equipment, reprographics and grounding applications. A growing number of standard profiles and sizes provide flexibility when selecting a gasket for a specific application. Custom profiles or sizes can also be produced.
Each SOFT-SHIELD 5000 Series gasket consists of an electrically conductive fabric jacket over a highly compressible urethane foam core. The nickel-plated, woven nylon rip-stop jacket is selfterminating when cut. Chosen for its excellent compressibility, the foam core typically requires less than 1 lb/in (0.175 N/mm) closure force, making it especially useful for thin-walled plastic enclosures. Standard pressure-sensitive adhesive attachment tape (PSA) makes SOFT-SHIELD 5000 Series gaskets a user-friendly and cost-effective design solution.
Every profile in the SOFT-SHIELD 5000 Series can be provided in a General Duty version or a UL 94V-0 rated version, as needed, with no difference in performance.
Features
Choice of General Duty or UL 94V-0 rated versions
Typically require < 1 lb/in (0.175 N/mm) closure force – 5 times lower than other gaskets
> 90 dB attenuation from 20 MHz to 10 GHz
Asymmetrical profiles, as well as “C”, “V”, “P”, “D” shapes
No performance degradation after 10,000 compression cycles
Wide release liner for easy removal
Kiss-cut parts on release sheets for easy “peel-and-stick”
grounding applications
Self-terminating jacket – no sharp edges
Tested to Bellcore GR-64-Core Airborne Contaminants requirements
Custom lengths, custom profiles
Benefits
Cost-effective
Alternative to BeCu fingerstock
Pick and place installation
Technical application support
Global distributor/fabricator network
Application-ready custom parts (die-cut, spliced, etc.)
Note: Compression/deflection curves are typical. Dimensions shown do not include PSA thickness (0.005 inch typically). Actual size shown with PSA strip. All SOFT-SHIELD 5000 Series profiles can be supplied in either General Duty or UL 94V-0 rated versions.
Specifications
Jacket Type
Nickel-plated nylon rip-stop fabric
PSA Tape Backing
PSA tape
Gasket Service Rating
UL 94V-0 rating
Profile Number
74022
Height
0.236
in
6.00
mm
Width
0.236
in
6.00
mm
Conductive Pressure-Sensitive Adhesive
Non-conductive adhesive
Operating Temperature Range
–40 to 70
ºC
Test Method Compression Set
ASTM D3574 (modified)
Compression Set
< 15
%
Test Method Electrical Conductivity
CEPS-0002
Electrical Conductivity Max.
0.1
O/sq
Test Method Adhesive Peel Strength
ASTM D1000 (90° Bend)
Adhesive Peel Strength Min.
4
lb/in
0.7
N/mm
Product Forms
SQ, REC., D, C, P, L and Custom
Typical Applications
Doors, Panels, Seams, Faceplates, Ground Pads
Method of Manufacture
Dispensed foam
Jacket Material
Ni/Ag Plated rip-stop Nylon
Foam
High Performance Urethane Foam
Attachment Method (PSA)
Non conductive, high temp, high tack, closed cell, acrylic PSA
Baseline EMI Shielding
90
dB
Shielding Effectiveness After Cycling
Better
Softness
Better
Compression Set ASTM D395 - Method B
70 ºC - 10
%
RoHS Compliant
Yes
Configurations
Gaskets are supplied in standard 8-foot lengths or cut-to-length strips. Depending on the profile, gasketing can also be supplied on spools. For rapid peel-and-stick grounding applications, the material is supplied as kiss-cut parts on polyester film release backers, or as individual pieces. Chomerics also fabricates single-piece, spliced picture frame gaskets from continuous lengths. With their fully jacketed surfaces, these gaskets are ideally suited for low closure force applications that require 360° EMI shielding, or the ease of installing a onepiece gasket.
Chomerics’ Applications Engineering department welcomes the opportunity to provide assistance with design and prototype fabrication of SOFT-SHIELD 5000 Series EMI Gaskets in custom profiles.
Typical Application-Ready Solutions
Mobile phone grounding
Conditions and Requirements
minimize thru-resistance for optimum grounding
maximum 0.25 x 0.25 inch footprint
accommodate 0.040 inch variation in gap
snap-in plastic cover with 2 lb max. load at 50% gasket deflection
high volume application
SOFT-SHIELD Gasket Solution
highly conductive jacket offers low resistance
standard 6 x 6 mm profile, no customization required
meets low closure force requirements
kiss-cut parts on release paper allow quick peel-and-stick installation
Interface between aluminum casting and plastic antenna housing
Conditions and Requirements
overcome 45 dB leakage problem
replace multiple strips with single-piece design for ease of installation
0.030 inch flatness tolerance on component mating surfaces
low cost a priority
SOFT-SHIELD Gasket Solution
effectively
Typical Tolerances
Typical cross section tolerances:
±0.010 in. (0.25 mm) for all dimensions up to 0.04 in. (1.02 mm)
±0.020 in. (0.51 mm) for all dimensions above 0.04 in. (1.02 mm)
Detailed part drawings are available on request.
Typical length tolerances:
0.10 to 6.0 in. (0.25 to 15.2 cm) ± 0.030 in. (0.76 mm)
6.1 to 18.0 in. (15.5 to 45.7 cm) ± 0.060 in. (1.52 mm)
18.1 to 42.0 in. (46.0 to 106.7 cm) ± 0.075 in. (1.91 mm)
42.1 to 96.0 in. (107.0 to 243.8 cm) ± 0.090 in. (2.29 mm)
Typical kiss-cut tolerances:
0.04 to 0.12 in. (1.02 to 3.05 mm) ± 0.015 in. (0.38 mm)
0.121 to 0.40 in. (3.07 to 10.16 mm) ± 0.035 in. (0.89 mm)
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