Silicone Potting/Encapsulants
Electronics Potting & Encapsulation
Silicones and Electronics
Long-term, reliable protection of sensitive circuits and components is becoming more important in many of today’s delicate and demanding electronic applications. Silicones function as durable dielectric insulation, as barriers against environmental contaminants and as stress-relieving shock and vibration absorbers over a wide temperature and humidity range. In addition to sustaining their physical and electrical properties over a broad range of operating conditions, silicones are resistant to ozone and ultraviolet degradation, have good chemical stability and are available in a variety of useful forms as conformal coatings, encapsulants and adhesives. Dow’s broad range of general purpose and specialty products offers you a choice of materials for your application needs.
Dow silicone encapsulants are supplied as two-part liquid component kits comprised of:
Mix Ratio Components (by weight or volume) (as supplied)
1:1 Part A/Part B
10:1 Base/Curing agent
When liquid components are thoroughly mixed, the mixture cures to a flexible elastomer, which is suited for the protection of electrical/electronic applications.
Dow silicone encapsulants cure without exotherm at a constant rate regardless of sectional thickness or degree of confinement.
Dow silicone elastomers require no post cure and can be placed in service immediately following the completion of the cure schedule with an operating temperature range of -45 to 200 °C (-49 to 392 °F). Select materials have been classified by Underwriters Laboratories and/or meet military specifications.
Standard silicone encapsulants require a surface treatment with a primer in addition to good cleaning for adhesion while primerless silicone encapsulants require only good cleaning.
Long-term, reliable protection of sensitive circuits and components is becoming more important in many of today’s delicate and demanding electronic applications. Silicones function as durable dielectric insulation, as barriers against environmental contaminants and as stress-relieving shock and vibration absorbers over a wide temperature and humidity range. In addition to sustaining their physical and electrical properties over a broad range of operating conditions, silicones are resistant to ozone and ultraviolet degradation, have good chemical stability and are available in a variety of useful forms as conformal coatings, encapsulants and adhesives. Dow’s broad range of general purpose and specialty products offers you a choice of materials for your application needs.
Dow silicone encapsulants are supplied as two-part liquid component kits comprised of:
Mix Ratio Components (by weight or volume) (as supplied)
1:1 Part A/Part B
10:1 Base/Curing agent
When liquid components are thoroughly mixed, the mixture cures to a flexible elastomer, which is suited for the protection of electrical/electronic applications.
Dow silicone encapsulants cure without exotherm at a constant rate regardless of sectional thickness or degree of confinement.
Dow silicone elastomers require no post cure and can be placed in service immediately following the completion of the cure schedule with an operating temperature range of -45 to 200 °C (-49 to 392 °F). Select materials have been classified by Underwriters Laboratories and/or meet military specifications.
Standard silicone encapsulants require a surface treatment with a primer in addition to good cleaning for adhesion while primerless silicone encapsulants require only good cleaning.
Unit of Measure
Items |
/Asset/Silicone-Potting-Encapsulants.jpg Sylgard® 160 Silicone Elastomer Silicone Potting/Encapsulants |
/Asset/Silicone-Potting-Encapsulants.jpg Sylgard® 164 Silicone Elastomer Silicone Potting/Encapsulants |
/Asset/Silicone-Potting-Encapsulants.jpg Sylgard® 170 Silicone Elastomer Silicone Potting/Encapsulants |
/Asset/Silicone-Potting-Encapsulants.jpg Sylgard® 170 Fast Cure Silicone Elastomer Silicone Potting/Encapsulants |
/Asset/Silicone-Potting-Encapsulants.jpg Sylgard® 182 Silicone Elastomer Silicone Potting/Encapsulants |
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Type | N/A Silicone Encapsulants | |||||||||
Mix Ratio | N/A 1:1 | N/A 1:1 | N/A 1:1 | N/A 1:1 | N/A 10:1 | |||||
Color | N/A Gray | N/A Gray | N/A Dark gray to black | N/A Dark gray to black | N/A Transparent | |||||
Viscosity | N/A 6400 mPa/s | N/A 8925 mPa/s | N/A 3400 mPa/s | N/A 2850 mPa/s | N/A 4575 mPa/s | |||||
Durometer | N/A 56 | N/A 61 | N/A 40 | N/A 45 | N/A 51 | |||||
Specific Gravity | N/A 1.57 | N/A 1.57 | N/A 1.38 | N/A 1.38 | N/A 1.03 | |||||
Working Time at Room Temperature | N/A 25 min | N/A 14 min | N/A 240 min | N/A 4 min | N/A > 8 h | |||||
Flammability Classification | N/A 94 V-0 | N/A 94 V-0 | N/A 94 V-0 | N/A 94 V-0 | N/A 94 V-1 | |||||
UL Temperature Index, Electrical/Mechanical | N/A 105/105 ºC | N/A 105/105 ºC | N/A 170/170 ºC | N/A 170/170 ºC | N/A 130/130 ºC | |||||
Unprimed Adhesion Lap Shear | N/A | |||||||||
Thermal Conductivity | N/A 0.62 W/m·K1.5 x 10-3 cal/cm·s-ºC | N/A 0.64 W/m·K1.5 x 10-3 cal/cm·s-ºC | N/A 0.39 W/m·K9.6 x 10-4 cal/cm·s-ºC | N/A 0.40 W/m·K9.6 x 10-4 cal/cm·s-ºC | N/A 0.16 W/m·K3.8 x 10-4 cal/cm·s-ºC | |||||
Linear Coefficient of Thermal Expansion | N/A 200 ppm | N/A 200 ppm | N/A 275 ppm | N/A | N/A 325 ppm | |||||
Shelf Life from Date of Manufacture | N/A 18 months | N/A 15 months | N/A 24 months | N/A 18 months | N/A 24 months | |||||
Military Specification | N/A | N/A | N/A MIL-PRF-23586F (Grade B2) | N/A | N/A MIL-I- 81550C | |||||
Type, Class, Group | N/A | N/A | N/A Type I, Class II, QPL | N/A | N/A Type II, QPL | |||||
Dielectric Strength | N/A 475 V/mil19 kV/mm | N/A 475 V/mil19 kV/mm | N/A 475 V/mil19 kV/mm | N/A 350 V/mil14 kV/mm | N/A 475 V/mil19 kV/mm | |||||
Dielectric Constant at 100 Hz | N/A 3.51 | N/A 3.33 | N/A 3.17 | N/A 3.53 | N/A 2.65 | |||||
Dielectric Constant at 100 kHz | N/A 3.45 | N/A 3.28 | N/A 3.16 | N/A 3.45 | N/A 2.65 | |||||
Dissipation Factor at 100 Hz | N/A 0.0047 | N/A 0.0078 | N/A 0.0027 | N/A 0.0038 | N/A 0.0005 | |||||
Dissipation Factor at 100 kHz | N/A 0.0012 | N/A 0.0009 | N/A 0.0008 | N/A 0.0008 | N/A 0.0005 | |||||
Volume Resistivity | N/A 5.6 x 1014 O/cm | N/A 1.1 x 1013 O/cm | N/A 2.3 x 1013 O/cm | N/A 2.4 x 1015 O/cm | N/A 1.6 x 1015 O/cm | |||||
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